How We Help Plastics Manufacturers

Boost Productivity.  Reduce Consumption.  Increase Profitability.

Plastics manufacturers worldwide are under pressure. You face increasing costs, complexity and higher quality demands while your customers expect lower prices and a reduced environmental footprint.

Quick, easy, in near real-time access to process and equipment data locked within machines to identify opportunities to increase up-time and productivity, reduce waste and improve quality.

axisPLAST4.0 is a plastics industry-specific solution that unlocks actionable insights from untapped data. Supports injection molding, blow molding, sheet extrusion and pipe extrusion.

Results You Can Expect

8%

Improved Productivity

Improved Productivity

Automated data collection and reporting leading to improved, accurate and quicker decision making and action.

5%

Increased Revenues

Increased Revenues

Improvement in OEE resulting in increased production capacity.

15%

Cost
Savings

Cost Savings

Increase in asset utilization and reduction in quality and energy losses.

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Dive Deep into Your Data.

EcoAxis’ axisPLAST 4.0 platform with online automated dashboards, reports and analytics is accessible using any device, anytime, anywhere.

Identify Opportunities to Reduce Waste Streams:

  • Process Time

  • Machine Downtime

  • Energy & Utilities

  • Raw Materials

  • Labor Hours

  • Rejections

axisPLAST 4.0 Platform
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axisPLAST 4.0 Integrates With:

Molding Machines:

  • Injection Molding Machines
  • Blow Molding Machines
  • Sheet Extrusion Machines
  • Pipe Extrusion Machines

Auxiliary Equipment:

  • Mixers
  • Chillers
  • Compressors

Business Systems:

  • ERP
  • Barcode Systems
  • Production Planning Systems

What We Deliver.

Machine Connectivity:

  • Industrial grade certified IoT gateway
  • White-labelled for OEMs
  • Built-in firewall and router
  • WiFi/LAN/WAN/GPRS/GPS
  • Process and mechanical parameters
  • Direct over the air (DOTA) configuration
  • Easy to install and commission
  • Secure data transfer
  • Secure access to machine for remote service

OEM Applications:

  • White-labelled application
  • Custom dashboards and reports
  • OEM service analytics
  • OEM design validation analytics
  • Integration with service ticketing and online documentation
  • User specific access to dashboards & reports

Processor Application:

  • Consolidated dashboards
  • Online automated reports
  • Mechanical breakdown prediction
  • Production & performance analytics
  • Performance & process monitoring
  • Online KPI tracking
  • Energy analytics
  • Quality statistics
  • Downtime analysis

Interested in Seeing axisPLAST 4.0 in Action?

REQUEST DEMO
axisPLAST 4.0 Platform

Real-time Visibility into Your Operations.

Plant Console View

A powerful and near real-time cockpit view of your plant, highlights your key production and downtime data to help you pinpoint and address inefficiencies as they happen.

Plant Dashboard

Mold Cycle Time Analysis Across Machines

axisPLAST 4.0 allows you to visualize variations in current and historical cycle time KPIs. Comparison of cycle time across machines over a time period enables you to make data-driven decisions on improving performance.

Plant Mold Analytics

Real-time Machine Data

axisPLAST 4.0 captures machine production and operations data in near real-time to enable the operator with key information no matter the make or model of the machine. It also enables operators to track and address contributors to downtime and rejection in order to improve Overall Equipment Effectiveness of the machine.

Plant Console

Live Performance KPIs Monitoring

It frees your team from delayed and inaccurate manual reports. Realtime and historical performance KPIs with MTD and YTD values allow you and your team to visualize and get notified before problems occur, not after the fact.

Plant KPIs Report

Plant Dashboard

Plant Console View

A powerful and near real-time cockpit view of your plant, highlights your key production and downtime data to help you pinpoint and address inefficiencies as they happen.

Plant Mold Analytics

Mold Cycle Time Analysis Across Machines

axisPLAST 4.0 allows you to visualize variations in current and historical cycle time KPIs. Comparison of cycle time across machines over a time period enables you to make data-driven decisions on improving performance.

Plant Console

Real-time Machine Data

axisPLAST 4.0 captures machine production and operations data in near real-time to enable the operator with key information no matter the make or model of the machine. It also enables operators to track and address contributors to downtime and rejection in order to improve Overall Equipment Effectiveness of the machine.

Plant KPIs Report

Live Performance KPIs Monitoring

It frees your team from delayed and inaccurate manual reports. Realtime and historical performance KPIs with MTD and YTD values allow you and your team to visualize and get notified before problems occur, not after the fact.

Interested in Seeing axisPLAST 4.0 in Action?

REQUEST DEMO

axisPLAST 4.0 Features:

Console View

  • Live Status of All Machines

Production Analytics

  • Production (length, pieces, shots)

  • Production in kgs

  • Rate of Production

Quality Analytics

  • Energy Consumption Analysis

  • Specific Energy Consumption

Performance Monitoring

  • Process and Mechanical Parameters

  • Temperature Trends

  • Average Mold Change Over Time

  • Total Mold Loading

  • Running vs Design

Mold Analytics

  • Actual Cycle Time

  • Mold-machine Performance

  • Lifetime Shots

  • Mold Life Cycle Performance

Automated Reports

  • Monthly, Daily and Shift Reports

  • Operational Reports (shot-wise)

  • Product Summary

Email & Alerts

  • Reports via Email

  • Machine Alerts via Email

  • Condition-based Alerts

Dashboards

  • Multi-plant/Unit Level

  • Section Level

  • Machine Level

Elogbook

  • Digital Logbook for Operators and Supervisors

Track KPIs

  • Production

  • OEE – Availability, Performance, Quality

  • Downtime Analysis
  • Benchmarking

Data Security

  • Authentication
  • Role based access

Add-on Features

  • End-to-end Material Traceability

  • Maintenance Module

    • MTTR and MTBF
    • Maintenance Scheduling

10+

10+

15+

50+

1,000+

Customers Who Trust EcoAxis.

“We chose EcoAxis for its technological superiority, domain knowledge and experience in RPMS (Remote performance monitoring system) which make it a leader in the segment. EcoAxis team has a phenomenal ability to understand our needs and translate them into a reliable solution. We have already considered EcoAxis for 6 overseas projects and would not hesitate to recommend them to others.”

Vice President - Operations, Uttam Energy

“Energy and operational efficiency improvements were our immediate business goals. We decided to go for EcoAxis’ solution digitizing our complete plant floor with access to analytics on anytime anywhere basis…we have achieved close to 15% energy efficiency…we are confident to achieve a further 10% improvement on energy costs in the current year…and are confident that we would be able to drive up to 10% OEE improvements at the factory level.”

Production Director, Ashut Engineers Ltd

“We are excited by the business gains and competitive edge that axisPLAST4.0 has helped us realize in such a short period. Also it will help us to continuously push the boundary of innovation to stay ahead of our competition. Industry 4.0 being a strategic and an on-going program, it requires a trusted and knowledgeable partner like EcoAxis.”

Director, Accurate Industries

“For our competitive advantage, we leverage the data of our interconnected machines, material traceability, and SAP business system for getting live KPIs anytime, anywhere, using EcoAxis’ IoT solutions. Our expectations from the IoT solution were very challenging, but I am happy that EcoAxis has surpassed our expectations.”

Operations Head, Renata Precision Components

“We are delighted to see the latest enhancements in axisPLAST 4.0, especially the daily and monthly reports providing all relevant data that we need”

Senior Manager - Operational Excellence, SUNPET - TPAC Packaging

“We decided to use axisPLAST 4.0, the Internet of Things technology, provided by EcoAxis to collate and analyze live data. It has some unique functionalities built specifically for plastic product manufacturers, e.g. operational reports, mold analytics, etc. providing us tremendous value in terms of operational analysis.”

Director - Technology Evangelism and New Product Development, United Industries

It’s Easy to Get Started.

Our team of experts will show you the power of axisPLAST 4.0.

Test axisPLAST 4.0 in your local environment.

Fully integrate axisPLAST 4.0 to reach your manufacturing goals.

Our team of experts will show you the power of axisPLAST 4.0.

Test axisPLAST 4.0 in your local environment.

Fully integrate axisPLAST 4.0 to reach your manufacturing goals.

TAKE THE FIRST STEP