Background

Manjushree Technopack, a plastics products manufacturer with multiple plants across India, has taken up energy conservation across its plants as a goal and wants to improve equipment performance while at the same time consuming less energy (fuel, power, etc).

Challenges

Compressors play a significant role in many industrial processes. They are often also major contributors to the overall energy consumption of a manufacturing plant. Manjushree too faced the same situation.

Solution

In their research on methods to improve equipment performance and reduce energy consumption, team Manjushree came across EcoAxis’s cloud-based, IoT-enabled analytics solution – axisCONSERVE 4.0.

Because compressors are vital to their plastic production processes, they took the proactive step of monitoring one of their compressors under a pilot energy efficiency programme.

They deployed axisCONSERVE 4.0 on a 250 kW compressors to assess its impact. With the help of this advanced solution, they were able to:

  • Gain valuable real-time data
  • Identify areas for improvement
  • Implement and monitor targeted measures
  • Enhance the overall performance of the compressor

Results

With the power of this cloud-based analytics solution with IoT capabilities, team Manjushree has unlocked a new level of operational excellence in their facility while making significant savings by reducing their energy footprint. axisCONSERVE 4.0 – offers Manjushree the benefits as follows:

  • Real-time data collection enabled them to detect that the specific energy consumption of the compressor was more than it should have been
  • The operating team’s root cause analysis helped them identify steps to improve the performance of the compressor

This has resulted in savings of 18% – approximately 335 units of energy per day for a delivered average flow of 920 CFM.

Specific Energy consumption (kW/CFM) of compressor is improved by 18%.

Interested in Seeing axisCONSERVE 4.0 in Action?

Customers Who Trust EcoAxis.

“We chose EcoAxis for its technological superiority, domain knowledge and experience in RPMS (Remote performance monitoring system) which make it a leader in the segment. EcoAxis team has a phenomenal ability to understand our needs and translate them into a reliable solution. We have already considered EcoAxis for 6 overseas projects and would not hesitate to recommend them to others.”

Vice President - Operations, Uttam Energy

“Energy and operational efficiency improvements were our immediate business goals. We decided to go for EcoAxis’ solution digitizing our complete plant floor with access to analytics on anytime anywhere basis…we have achieved close to 15% energy efficiency…we are confident to achieve a further 10% improvement on energy costs in the current year…and are confident that we would be able to drive up to 10% OEE improvements at the factory level.”

Production Director, Ashut Engineers Ltd

“We are excited by the business gains and competitive edge that axisPLAST4.0 has helped us realize in such a short period. Also it will help us to continuously push the boundary of innovation to stay ahead of our competition. Industry 4.0 being a strategic and an on-going program, it requires a trusted and knowledgeable partner like EcoAxis.”

Director, Accurate Industries

“For our competitive advantage, we leverage the data of our interconnected machines, material traceability, and SAP business system for getting live KPIs anytime, anywhere, using EcoAxis’ IoT solutions. Our expectations from the IoT solution were very challenging, but I am happy that EcoAxis has surpassed our expectations.”

Operations Head, Renata Precision Components

“We are delighted to see the latest enhancements in axisPLAST 4.0, especially the daily and monthly reports providing all relevant data that we need”

Senior Manager - Operational Excellence, SUNPET - TPAC Packaging

“We decided to use axisPLAST 4.0, the Internet of Things technology, provided by EcoAxis to collate and analyze live data. It has some unique functionalities built specifically for plastic product manufacturers, e.g. operational reports, mold analytics, etc. providing us tremendous value in terms of operational analysis.”

Director - Technology Evangelism and New Product Development, United Industries

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Test our products in your own environment.

Fully integrate our product to reach your manufacturing goals.