How We Help Industries Improve Sustainability

Improved Efficiency.  Reduced Carbon & Water Footprint.  Reduced Downtime.

Business Need

Industries worldwide are under pressure. Your stakeholders expect a reduced environmental footprint while you face increasing costs and complexity. Still you have to grow while your customers expect lower prices.

Challenge

Quick, easy, near real-time access to process and equipment data to identify opportunities to increase up-time and productivity, reduce waste and improve quality is locked within production machines and facilities infrastructure. Even if you can access machine data, you often find that different makes and types of equipment have different interfaces and it’s hard to get to identify key improvement levers.

Solution

axisCONSERVE4.0 is an Industry 4.0 solution that not only gives you “a single window ” into everything that contributes to your environmental footprint, but also unlocks actionable insights to mage and reduce your footprint from untapped data. Supports Energy Meters, Boilers, Chillers, Compressors, Water and Wastewater Plants, Diesel Generators, Pumps and more.

Results You Can Expect

20%

Reduced Energy

Reduced Energy = 20% Lower Carbon Footprint

Improved utilization and reduction in energy consumption through continuous monitoring of key parameters and KPIs.

5%

Improved Efficiency

Improved Efficiency

Improved efficiency by identification of leakages, losses and near real-time monitoring giving early warnings from deviations.

15%

Cost Savings

Cost Savings

Increase in asset utilization and reduction in quality and energy losses.

axisCONSERVE 4.0 Integrates With:

  • Compressors
  • Chillers
  • Boilers
  • Thermic Fluid Heaters
  • Production Equipment

  • Diesel Generators

  • Gas Engines
  • Pumps
  • Water/ Wastewater / Sewage / Effluent Treatment Plants
  • Energy Management Systems

What We Deliver.

Machine Connectivity:

  • Industrial grade certified IoT gateway
  • White-labelled for OEMs
  • Built-in firewall and router
  • WiFi/LAN/WAN/GPRS/GPS
  • Process and mechanical parameters
  • Direct over the air (DOTA) configuration
  • Easy to install and commission
  • Secure data transfer
  • Secure access to machine for remote service

Actionable Insights:

  • Energy Consumption Analysis
  • Unified dashboards and reports
  • Benchmarking
  • Alerts & Notifications
  • Easy Onboarding
  • Deviation Analysis
  • Performance Analysis
  • Data Security & Protection
  • Business System Integration

Interested in Seeing axisCONSERVE 4.0 in Action?

Actionable Insights.

Chillers:

  • Higher operating life and efficiency through frequent monitoring of approach temperature
  • Insights from energy consumption signature (kW/TR) gives warnings about potential problems with insulation, pumps and motors

Energy Management System:

  • Lower energy losses through reduced equipment idle time
  • Reduction in maximum demand electricity charges through better load balancing and scheduling
  • Overall savings in energy consumption through supervision of distribution/transmission and power factor

Diesel Generators:

  • Savings through monitoring and alerts of pilferage/leakage.
  • Early warnings by analyzing noise level variations, overheating and usual engine temperature.

Pumps:

  • Oversight on current drawn, temperature, vibration analysis to pre-determine potential failure/breakdowns
  • Better maintenance scheduling and improved energy efficiency resulting in improved life and cost savings

Compressors:

  • Increase in utilization and decrease in energy used through regular analysis of loading/unloading patterns
  • Enhanced performance and life of moving components by specific energy monitoring

Water/Effluent Treatment Plants:

  • Improve performance and life of membrances through monitoring and comparing permeate flow & temperature.
  • Eliminate ETP upsets by oversight of critical parameters and KPIs such as TDS, temperature, permeate flow etc.
  • Early warning on potential non-compliant discharges.

Boilers:

  • Identification of leaks by continuously comparing feedwater and steam flow rate.
  • Real time monitoring of losses from insulation damage, soot deposition etc
  • Improved efficiency through live surveillance of flue gas oxygen and temperature

axisCONSERVE 4.0 Features:

Deviation Analysis

  • Easily identify deviating parameters
  • Spot inconsistencies against threshold across time periods
  • Compare and analyze KPIs and parameters across equipment
  • Analysis of extent, occurrences and duration of deviations

Performance Analytics

  • Specific fuel/energy consumption reports
  • Efficiency analysis across equipment
  • Track run hours and idle hours of each equipment
  • Unified reports of multiple equipment
  • Daily, monthly and annual reports

Energy Consumption Analysis

  • Current and historical energy consumption across
  • equipment
  • Running load versus peak load reports
  • Ease of compliance with ISO:50001
  • Daily reports on critical and non-critical loads

Benchmarking

  • Quickly benchmark equipment parameters
  • Improve operating practices

Business System Integration

  • Easy integration with MES and ERP
  • On demand access to service
  • ticketing/maintenance systems

Mobile Alerts & Notifications

  • Timely alerts for immediate action
  • Know critical variations to reduce wastage, improve
  • efficiency and prevent breakdowns
  • Notification on any device, anytime and anywhere

Easy Onboarding

  • Seamless integration with multiple makes and models
  • Easy and swift onboarding of industrial equipment
  • Realize value quickly with pre-defined models
  • Preconfigured industrial equipment templates

Consolidated Dashboards

  • Easy access dashboards specific to users
  • Unified access to multi-plant/unit level dashboards
  • Hierarchical views – section and equipment level

Data Security and Protection

  • Secure and encrypted data exchange from edge to cloud
  • Role based access control to information
  • Zero data loss through data replication
  • Hosted on ISO 27001 certified Cloud provider
  • Edge storage to protect from network failures

Reports

  • Easy access to KPls and trends
  • Download reports in easy access formats
  • Subscription to automated email reports

EcoAxis – Shaping the Future of Manufacturing

10+

10+

Years of Experience

10+

10+

Trillion Data Points

15+

15+

Industrial Domains

50+

50+

Industry 4.0 Solutions

1,000+

1,000+

Connected Devices

Customers Who Trust EcoAxis.

“We chose EcoAxis for its technological superiority, domain knowledge and experience in RPMS (Remote performance monitoring system) which make it a leader in the segment. EcoAxis team has a phenomenal ability to understand our needs and translate them into a reliable solution. We have already considered EcoAxis for 6 overseas projects and would not hesitate to recommend them to others.”

Vice President - Operations, Uttam Energy

“Energy and operational efficiency improvements were our immediate business goals. We decided to go for EcoAxis’ solution digitizing our complete plant floor with access to analytics on anytime anywhere basis…we have achieved close to 15% energy efficiency…we are confident to achieve a further 10% improvement on energy costs in the current year…and are confident that we would be able to drive up to 10% OEE improvements at the factory level.”

Production Director, Ashut Engineers Ltd

“We are excited by the business gains and competitive edge that axisPLAST4.0 has helped us realize in such a short period. Also it will help us to continuously push the boundary of innovation to stay ahead of our competition. Industry 4.0 being a strategic and an on-going program, it requires a trusted and knowledgeable partner like EcoAxis.”

Director, Accurate Industries

“For our competitive advantage, we leverage the data of our interconnected machines, material traceability, and SAP business system for getting live KPIs anytime, anywhere, using EcoAxis’ IoT solutions. Our expectations from the IoT solution were very challenging, but I am happy that EcoAxis has surpassed our expectations.”

Operations Head, Renata Precision Components

“We are delighted to see the latest enhancements in axisPLAST 4.0, especially the daily and monthly reports providing all relevant data that we need”

Senior Manager - Operational Excellence, SUNPET - TPAC Packaging

“We decided to use axisPLAST 4.0, the Internet of Things technology, provided by EcoAxis to collate and analyze live data. It has some unique functionalities built specifically for plastic product manufacturers, e.g. operational reports, mold analytics, etc. providing us tremendous value in terms of operational analysis.”

Director - Technology Evangelism and New Product Development, United Industries

It’s Easy to Get Started.

STEP 1:

Schedule a Demo

Our team of experts will show you the power of our products.

STEP 2:

Implement Pilot Program

Test our products in your own environment.

STEP 3:

Launch Full Deployment

Fully integrate our product to reach your manufacturing goals.

STEP 1:

Schedule a Demo

Our team of experts will show you the power of our products.

STEP 2:

Implement Pilot Program

Test our products in your own environment.

STEP 3:

Launch Full Deployment

Fully integrate our product to reach your manufacturing goals.